Next Generation Thermal Spray System

Arzell, Inc. MULTUS Coating Technology

Arzell, Inc.’s new MULTUS modular coating platform combines the latest technology in process control and plasma spray torch design. This system offers the widest range of operability of any thermal spray device with the patented C+ Cascade Plasma torch, allowing the user to reach operating conditions previously not achievable with a single process to produce markedly better coatings, at lower costs, with greater efficiency and reproducibility.

As conceived, designed and deployed, the system offers the easiest upgrades from single to multi-process operations, all with the smallest footprint of all commercially available multi-process thermal spray devices. Designed to meet Industry 4.0 standards from the beginning, it effortlessly meets today’s safety and quality compliance requirements as well as being easily serviceable. Customers can then easily switch between Plasma, HV and combustion processes if and when required.

The modular design of the MULTUS system utilizes mass flow controllers for ultimate repeatability, consistency and easy serviceability. Operator interface is through an intuitive and robust industrial touch screen designed for years of trouble-free operation. Recipes can be quickly established and stored for later retrieval. Incorporated into MULTUS controls are warning and alarm levels for all parameters. We proudly use Elmatech plasma power supplies, with multiple options available depending on your power makeup configuration (Volts vs. Amps).

Multus Modular gas enclosure system

C+ Torch1

 

The Arzell C+ Plasma Torch

One Platform. Every Coating.

The core of thermal sprays next generation of thermal spray devices, the C+ torch platform delivers, more flexibility and more control.

What Sets the C+ Apart?

  • High-Enthalpy Plasma – Up to 60 kJ/g at modest power levels
  • Modular Performance – Switch between plasma and high-velocity modes by changing the nozzle
  • Unmatched Versatility – Spray ceramics, metals, and carbides with one system
  • ID Coating Capability – Down to 2.5 inches
  • Safer Operation – Apply carbide coatings without hydrogen or combustible gases

Better Coatings, Lower Cost – What that means for you?

  • More material deposited per pass
  • Shorter spray times
  • Lower gas and power consumption
  • Longer component life

The C+ Torch isn’t just better plasma—it’s better business.

MULTUS-C System Specifications:

  • Main Control Panel with HMI
  • Modular gas system
    • Anode gases, Ar & N2
    • Cathode gases, Ar & N2, He, H2
    • Carrier gas, 2 x Ar/N2
  • Model 3 or 5 C+ Plasma Torch, 60 kJ/g enthalpy
  • CV+ HV package option
  • 120kW power supply
  • Distribution module
  • Hose connection package
  • 20 ton (70 kW) chiller recommended
  • Powder feeder configurable

MULTUS-C Connection Requirements

Electrical 120/220VAC, 50/60Hz, 5A
Cathode gas

Argon
Nitrogen
Hydrogen
Helium

 

Anode gas

Argon
Nitrogen

 

530scfh @ 130psi (250 l/min @ 9bar)
530scfh @ 130psi (250 l/min @ 9bar)
105scfh @ 130psi (50 l/min @ 9bar)
318scfh @ 130psi (150 l/min @ 9bar)

 

 

105 scfh @ 130psi (50 l/min @ 9bar)
105 scfh @ 130psi (50 l/min @ 9bar)

Carrier 1 – Ar/N2
Carrier 2 – Ar/N2
105 scfh @ 85psi (50 l/min @ 6bar)

105 scfh @ 85psi (50 l/min @ 6bar)

Chiller 15 tons (55 kW), Model 3 torch
20 tons (70 kW), Model 5 torch
DI Water 12 gpm @ 175psi (45 l/min @ 12 bar)
Power supply 120kW – 380/480V, 3-phase
Operator interface 21” touch screen
Powder feeder Customer preference, Uniquecoat G10 preferred

Contact us for pricing, availability and more information.

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