Consulting Services

Since its founding, Arzell, Inc. has specialized in the installation, integration, and optimization of thermal spray and thermal processing systems. We’ve partnered with clients across aerospace, power generation, automotive, biomedical, and general industrial markets to solve complex coating and process challenges.

Whether you’re scaling up a new thermal spray operation, troubleshooting a difficult coating application, or qualifying new components, our team brings decades of hands-on experience. We help customers improve performance, reliability, and production efficiency through expert guidance in:

  • Process selection and optimization (HVOF, HVAF, plasma spray, arc spray, cold spray, laser)
  • Coating selection for wear, corrosion, heat, and electrical applications
  • Failure analysis to identify causes of cracking, delamination, or premature wear
  • Parameter development, including powder selection, gas flows, stand-off distance, and surface preparation
  • Quality and standards compliance (ISO/ASTM, porosity, adhesion testing, metallography)
  • Equipment and shop setup, including spray booths, safety systems, and dust collection
  • Cost reduction and production scaling

Arzell delivers practical, results-driven solutions backed by one of the most experienced thermal spray teams in the industry.