Next Generation Thermal Spray System

Arzell, Inc. MULTUS Coating Technology

Arzell, Inc.’s new MULTUS modular coating platform combines the latest technology in process control and plasma spray torch design. This system offers the widest range of operability of any thermal spray device. As conceived, designed and deployed, the system offers the easiest upgrades from single to multi-process operations, all with the smallest footprint of all commercially available multi-process thermal spray devices. Designed to meet Industry 4.0 standards from the beginning, it effortlessly meets today’s safety and quality compliance requirements as well as being easily serviceable.

Customers can easily switch between Plasma, HV and combustion processes and, when installed with the patented C+ Cascade Plasma torch, the combination allows the user to reach operating conditions previously not achievable to produce markedly better coatings, at lower costs, with greater efficiency and reproducibility.

The modular design of the MULTUS system utilizes mass flow controllers for ultimate repeatability, consistency and easy serviceability. Operator interface is through an intuitive and robust industrial touch screen designed for years of trouble free operation. Recipes can be quickly established and stored for later retrieval. Incorporated into MULTUS controls are warning and alarm levels for all parameters. We proudly use Elmatech plasma power supplies.

Multus Modular gas enclosure system

C+ Torch1

 

The Arzell C+ Plasma Torch

One Platform. Every Coating.

The future of thermal spray demands more—more efficiency, more flexibility, more control. The Arzell C+ Plasma Torch delivers all three.

What Sets the C+ Apart

  • High-Enthalpy Plasma – Up to 60 kJ/g at modest power levels
  • Modular Performance – Switch between plasma and high-velocity modes by changing the nozzle
  • Unmatched Versatility – Spray ceramics, metals, and carbides with one system
  • ID Coating Capability – Down to 2.5 inches
  • Safer Operation – Apply carbide coatings without hydrogen or combustible gases

Better Coatings, Lower Cost

Higher plasma efficiency means:

  • More material deposited per pass
  • Shorter spray times
  • Lower gas and power consumption
  • Longer component life

Built for Production

The C+ platform has been trusted in production environments for over 15 years and integrates seamlessly into automated or manual systems.

The C+ Torch isn’t just better plasma—it’s better business.

Multus System Specifications, Base Package:

  • Main Control Panel with HMI
  • Modular gas system
    • Anode gases, Ar & N2
    • Cathode gases, Ar & N2
      • (He & H2 module is optional)
    • Carrier gas, Ar
  • Model 3 C+ Plasma Torch, 55 kJ/g enthalpy
  • 80kW power supply
  • Distribution module
  • Hose connection package
  • 15 ton (55 kW) chiller recommended

Multus System Specifications, Full Package:

  • Main Control Panel with HMI
  • Modular gas system
    • Anode gases, Ar & N2
    • Cathode gases, Ar & N2, He, H2
    • Carrier gas, 2 x Ar
  • Model 5 C+ Plasma Torch, 60 kJ/g enthalpy
  • 120kW power supply
  • Distribution module
  • Hose connection package
  • 20 ton (70 kW) chiller recommended

Connection Requirements

Electrical 120/220VAC, 50/60Hz, 5A
Cathode gas
Argon
Nitrogen
Hydrogen
Helium
Anode gas
Argon
Nitrogen
250 scfh @ 85 psi (120 l/min @ 5.8 bar)
250 scfh @ 85 psi (120 l/min @ 5.8 bar)
50 scfh @ 100 psi (24 l/min @ 6.8 bar)
150 scfh @ 100 psi (70 l/min @ 6.8 bar)50 scfh @ 85 psi (24 l/min @ 5.8 bar)
50 scfh @ 85 psi (24 l/min @ 5.8 bar)
Carrier 1 – Argon
Carrier 2 – Argon
50 scfh @ 85 psi (24 l/min @ 5.8 bar)
50 scfh @ 85 psi (24 l/min @ 5.8 bar)
Chiller 15 tons (55 kW), Model 3 torch
20 tons (70 kW), Model 5 torch
Water flow and pressure 12 gpm @ 175psi (45 l/min @ 12 bar)
Power supply, 100kW 380/480V, 3-phase
Operator interface 15” touch screen
Powder feeder Uniquecoat G4 preferred

Contact us for pricing, availability and more information.

Contact Us