HVOF – High-Velocity Oxygen Fuel
High-velocity oxygen fuel (HVOF) is a combustion process that creates a pressurized gas stream where an optimized powder feedstock is injected into and accelerated up to supersonic velocities. Maximum process temperatures are considerably lower than the traditional plasma spray process which therefore offers distinct advantages for temperature sensitive materials. Combined with the high velocities, coatings offer superior mechanical properties. The fuels involved can include kerosene, hydrogen, propane, methane, natural gas, and ethanol.
- HVOF Equipment Arzell, Inc. has integrated
JP, JP-5, JP-8, JP5000, JP5120, JP8000, JP8200, DiamondJet, JetKote II, JetKote III, WokaJet, WokaStar, DJ2600, DJ2700, eGun, Nova-A, NOVA-D, MP-50, HV-50, DJC, DJCE, DJFW
HVAF – High-Velocity Air Fuel
High-velocity air fuel (HVAF) is a combustion process, similar to HVOF however, the process utilizes compressed air rather than oxygen as a reactant to combust the fuel. Maximum process temperatures are slightly lower than the HVOF process and the lower oxygen contents typically result in coatings with lower oxidation.
- HVAF Equipment Arzell, Inc. has integrated
M2, M3, C6, AK7, AK6, AK5
Plasma Spray
Plasma is an electrical process that ionizes gas to increase its temperature significantly to create a highly controlled plasma jet used to melt and accelerate a feedstock. Temperatures achieved are, by far, the highest of all the thermal spray processes and it is therefore the most versatile of all the thermal spray processes. The high temperatures allow for high melting point materials such as refractories and ceramics to be sprayed efficiently and effectively. Arzell is at the forefront of plasma spray development with the C+ and CV+ cascade plasma devices.
Cascade Plasma Spray
The latest evolution in thermal spray, Arzell’s C+ cascade plasma technology offers the most versatile and scalable thermal spray device on the market. The process can be configured to run in the highest plasma enthalpy regimes possible within thermal spray – which requires a robust torch design that’s capable of running very aggressive power regimes and gas combinations. This offers unmatched process efficiencies for high temperature applications such as segmented thermal barrier coatings. The system is so unique that it can also be configured to operate in high velocity regimes as well, resulting in HVOF typical coating properties, with better chemical properties. Furthermore, it can do all this without the need for combustible gases or oxygen, resulting in the safest thermal spray device in the market.
- Plasma Equipment Arzell, Inc. has integrated
3710, 6600XL, 7700AP, 7M, 9M, MultiCoat, UniCoat, AT-3000, AP-50, SG-100, 2086A, 3MB, 9M, F1, F4, F4XL, Sinplex, Triplex
Arc Spray – Twin Wire Arc Spray
Arc Spray is an electrical process that utilizes wires as electrodes which are melted on contact and then atomized to create metallic droplets. The process offers the lowest operating costs and highest efficiencies but is restricted to conductive alloys as feedstock materials.
- Arc Equipment Arzell, Inc. has integrated
AT-400, 8830, 8835, 9910, 9935, 9985, BP-400, AWS-400, Flexi Arc, SmartArc, ValuArc
Combustion Spray
The combustion spraying process involves gaseous fuel and oxygen to apply metallic and ceramic coatings. The combustion process is lower energy and can therefore be used on surfaces with lower melting points.
- Combustion Equipment Arzell, Inc. has integrated
6P, 6P-II, 5P, 16e, J3, TD-3000
Laser Cladding
Laser cladding or laser metal deposition is a process in which a stream of metallic powder or wire is applied via a class 4 laser. The laser cladding process delivers a high-quality coating material and offers pinpoint precision.
Cold Spray
Cold spray is a deposition process in which powdered materials are applied at supersonic speeds. The particle velocity can be adjusted for intensity and trajectory.
Powder Feeder
Powder feeders are an essential tool for applying coats onto materials. Our powder feeders deliver highly controlled results and offer sophisticated settings.
- Powder Feeder Equipment Arzell, Inc. has integrated
G4, V1, AT-1200, 1264, 1264i, 1264WL, Twin 10, 9MP, 9MPDJ, 5MPE, 5MP-HP, FST-10, FST-20
General thermal spray information
Materials Typically Sprayed
Ni, Co, Cr, W, C, Al, B, Si, Fe, Y, Zr
Gases Used in Processes
Oxygen, Propylene, Propane, Natural gas, Kerosene, Nitrogen, Argon, Helium, Hydrogen, Compressed air
Items that can be sprayed
Mud rotors, Screws, Rolls, Shafts, Rocket nozzles, Gates/Seats, Ball Valves, Buckets Blades, Vanes, Transition pieces/Ducts, Combustion liners, Bearings
Turn-key Installs
Running a business means managing countless moving parts—and keeping everything aligned can be a challenge. At Arzell, Inc., we simplify the process with comprehensive turnkey installation services designed to keep your operations on track.
Our turnkey solutions cover every stage of your project, including process development, design, manufacturing, and installation. By working with a single, dedicated team, you benefit from streamlined communication, improved efficiency, and consistent quality control from start to finish.
To learn how a turnkey installation can support your business, contact our in-house specialists today.
